Single and Dual Layer Replicated DVDs available


Pressed Glass Mastered DVDs


Litho or Screen printed DVDs

DVD Replication

Disc Factory offer some of the UK’s cheapest DVD Replication services for orders of 1000+ units. At these volumes DVD Replication is a more cost effective method of production compared to DVD Duplication which is best suited to smaller orders.

NB: If your require a Dual Layer DVD9 which holds twice the capacity on a standard DVD5 then replication is the only reliable option.

The DVD Replication manufacturing process involves taking your DVD video content and creating a glass master. This master is then used to create a metal stamper which presses your data into the injection molded poly carbonate surface of the disc. The disc is then sputtered with liquid aluminium to form a thin reflective layer that allows the laser to read the data on the DVD .

After we have replicated the disc we then either silk screen print or litho print (offset print) directly onto the face of the disc.

You can get instant DVD Replication prices using our online quote system…

DVD Replication – Packaging Options

Disc Factory has numerous DVD packaging solutions for Replication orders. The most cost effective being basic clear PVC wallets and custom printed card wallets as well as the standard DVD cases and DVD DigiPaks

DVD Replication Summary

  • Cost effective for 1000+ units

    Due to the setup involved in the DVD replication process it is best suited to larger volumes where it becomes the most cost effective method of manufacture.

  • 10-12 day production time

    Most DVD packaging options take around 10-12 working days to process.
    TIP: If you need your discs urgently and they are single layer DVDs then look at our faster duplication range.

  • Lithographic or Screen print

    We will print your DVDs using either screen printing (best for block colours & pantones) or lithographic (offset) printing which is best suited for photographic images and designs with gradients.

  • Glass Mastered - pressed discs

    Whether you need DVD5 (single layer DVD) or DVD9 (dual layer DVD) they will be professionally pressed for a retail ready finish.

  • Extensive choice of packaging solutions

    Select from a huge range of DVD packaging options.

  • litho printed paper parts

    Professionally printed DVD booklets and paper parts to accompany your discs.

  • Most competitive UK prices

    Disc Factory offers some of the cheapest single layer DVD5 and dual layer DVD9 replication prices in the UK whilst maintaining only the very best quality product.

  • Helpful in-house technical team

    With over 20 years of experience our team can assist and advise you in all areas of the DVD manufacturing process from artwork design to mastering and authoring.

Email Us


The easiest way to see what options are available and get prices is to use the online quote system above. If you need some help just drop us an email and one of the Disc Factory team will be on hand to answer any questions and assist you in any way we can.

Quick Guide

Replication or Duplication?

Whats the difference between DVD duplication and DVD Replication? This quick guide will explain and help you decide if you need replication or duplication.